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Please enable JavaScript to activate all application features. You are currently viewing the Automated Inspection page. Application loading Utility Navigation United States Where to buy Blog Contact Login Toggle Main Navigation Automation Main Navigation Products Products Our diverse product portfolio provides the utmost in operator safety and serves to enhance wellbeing in the workplace as well as in everyday life. View Products Automation Systems Identification & Marking Industrial Control Panel Products IO-Link Machine Safety Technology Machine Vision Motion and Drives Robotics Sensing Software SPI | AOI | AXI Solutions Solutions Our all-encompassing solutions for industry are designed to make your machines smarter, faster, more flexible and more reliable. 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View Services Repair Services Robot Services Safety Services Training Technical Support Consultation Desk Service Support Support With over 30 years of service experience and a portfolio of industry-leading technology, our world-class team can help you solve problems and sharpen your competitive edge. View Support Technical Support Training Resources Automation Center Financing CAD Library Software Registration Product Selection Tool Promotions Launch Global Search Dialog Automated Inspection Breadcrumbs Industrial Automation Products SPI | AOI | AXI SPI | AOI | AXI Suitable for a wide variety of SMT applications, Omron’s automated inspection solutions are designed to ensure the highest degree of quality and consistency in PCB production. Achieve zero defects with intelligent, in-line solutions Omron's proven inspection systems and enhanced software tools help manufacturers move closer to zero-defect production. With in-line, high-throughput and x-ray based solutions, Omron’s inspection machines can tackle a variety of PCB applications. Omron provides a full range of SPI, AOI and AXI systems which are easy to use and offer fast inspection program generation. These solutions meet the complete inspection needs of any SMT manufacturer by helping identify the root cause of a failure while ensuring that escapes and false calls are eliminated. AOI-Microchip 30 Years in Inspection Machines Omron developed the first color-highlighting based AOI machine on the market in 1987. AOI-Cube or 3D Color and 3D AOI Analysis Patented 3D-SJI technology utilizes both color highlighting and 3D techniques for the most robust inspection solution. AOI-Xray Complete 3D X-Ray Inspection In-line CT AXI system captures the complete volume of every solder joint Launch Video Omron automated inspection systems for a variety of applications Suitable for a wide variety of SMT requirements, Omron's automated inspection systems are designed to ensure the highest degree of quality and consistency in PCB production. Omron Automated Inspection Systems product 3D SPI VP9000 SPI Machine Automated 3D solder paste inspection utilizing multiple inspection resolutions, enhanced result visualizations, and ultra-precise volume measurements product 3D AOI VT-S530 AOI Pre/Post-Reflow Machine 2D and 3D automated optical inspection featuring Omron’s industry leading color highlighting technology, detailed production monitoring tools, and completely offline programming and review software. product 3D AOI VT-S730 AOI Post-Reflow Machine Complete 2D and 3D automated optical inspection, bundled with Omron’s color highlighting technology, detailed production monitoring tools, and fully offline programming and review station software. product 3D CT AXI VT-X750 CT AXI Machine Fast 3D CT Automated X-Ray inspection, with a resolution of 3um, capable of dividing a single solder joint into hundreds of cross-section slices for individual measurement and analysis product AVI VT-M121 Dimensional and Visual Inspection Machine Completely customizable dimensional inspection, fitted with Omron’s advanced motion and vision technology to provide repeatable measurements on a variety of applications product 3D Verification Station IP Inspection Pro 3D Verification/Repair Station High resolution live video feed, synchronized with inspection results from Omron AOI systems product Process Improvement Q-upNavi Quality Control and Process Improvement Software Process monitoring and quality control software with live side-by-side comparison and visualization tools, capable of gathering data from every SPI, AOI, and AXI inspection Featured Inspection Products product 3D SPI VP9000 SPI Machine Automated 3D solder paste inspection utilizing multiple inspection resolutions, enhanced result visualizations, and ultra-precise volume measurements product 3D CT AXI VT-X750 CT AXI Machine Fast 3D CT Automated X-Ray inspection, with a resolution of 3um, capable of dividing a single solder joint into hundreds of cross-section slices for individual measurement and analysis product 3D AOI VT-S730 AOI Post-Reflow Machine Complete 2D and 3D automated optical inspection, bundled with Omron’s color highlighting technology, detailed production monitoring tools, and fully offline programming and review station software. Quick Answers Learn more about these automated inspection topics Why is AOI critical for your SMT production line? Why is AOI critical? Automated Optical Inspection (AOI) is a fast and effective way to measure and classify every solder joint in a PCB assembly line. Through rule-based inspection criteria, Omron’s AOI machines automatically analyze each solder joint and measure their characteristics against IPC standards. Additionally, every measurement is saved and tracked with Omron’s process control software which helps users spot potential production trends and eliminate defects. I already have an AOI machine, why do I need SPI? Why do I need SPI? While AOI is capable of pinpointing defects that occur after components have been placed, Solder Paste Inspection (SPI) is the only means of ensuring that the paste is properly deposited. SPI measures the amount and location of the solder at each pad and can report potential issues. The SPI machine is also able to act as a feedback loop and provide real-time adjustment data back to the printer to perform subtle stencil alignments automatically. Simply put, SPI has the ability to reduce the most amount of potential scrap by spotting potential solder issues before they ever happen. What advantages does CT X-Ray have over other 2D and 3D solutions? The advantages of CT X-ray A 3D CT X-Ray system captures a complete volumetric image of every solder joint allowing for unparalleled inspection capability. Unlike traditional 2D methods, this approach removes any interference from components above, below or nearby ensuring hundreds of high-quality cross-section images. The Omron CT X-Ray inspection system also measures each solder joint automatically, providing a systematic approach with extremely repeatable results. What makes Omron stand out against the competition? How Omron stands out Omron has over 30 years of experience as it was the first company to introduce the color-highlighting method to the automated I\inspection Industry. The latest generation of Omron machines utilizes multip...